Nickel 99 Welding Rod Settings

Working with a Nickel 99 Welding Rod might look complicated. But if you have an idea of the right settings to use with this product, you can work with this tool even with basic welding experience.

Now how can you get the settings for adjusting the Nickel 99 welding rod? Well, you can know these adjustments with years of formal welding training. However, as a beginner, it would help if you got these settings from a guide.

In this article, we have listed various settings for working with the Nickel 99 Welding Rod. So if you are looking for an idea for using this tool, check through the post. Besides, it can serve as a guide for any of your welding tasks.

nickel 99 welding rod settings

Nickel 99 Welding Rod Settings

Here are the settings needed for working with a Nickel 99 welding electrode. But before using these figures, try to seek additional advice from a professional welder.

Nickel 99 Welding Settings Chart

Diameter

(in)

Diameter

(mm)

Process

 

Volt Amps (flat) Amps ( Vertical / Overhead Welding)
3/32 2.4 SMAW 24 – 28 70 – 85 65 – 75
1/8 3.2 SMAW 26 – 30 85 – 110 80-90
5/32 4.0 SMAW 28-32 110 – 140 100 – 120
3/16 4.8 SMAW 28-32 120 – 160 110 – 130

Nickel 99  Welding Settings Explained

Here are the various settings that your tasks with a nickel 99 welder.

  • Diameter (3/32 in) : 24 – 28 volt;  70 – 85 amps (flat), 65 – 75 amps ( Vertical Overhead Weldibg)
  • Diameter ( ⅛ in) : 26 – 30 volt, 85 – 110 amps  ( flat) , 80 – 90 amps ( Vertical / Overhead Welding)
  • Diameter ( 5/32 in ) : 28 – 32 : 110 – 140 amps ( flat), 100 – 120 amps (Vertical/Overhead Welding)
  • Diameter : (3/16 in) : 28 – 32, 120 – 160 amps ( flat), 110 – 130 amps ( Vertical /Over Head)

N.B. ( V/OH = Vertical/ Overhead Welding)

Nickel 99 Welding Settings for 3/32 mm diameter

If you are dealing with a 3/32 diameter, you can leave the welder on 24-28 volt while the amp (flat) stays between 70 – 85. As for the amps required for vertical and overhead welding, they should be set between 65 – 75 amps.

Nickel 99 Welding Settings for ⅛ mm diameter

Does your project involve a diameter of ⅛ mm? If yes, leave the setting on 26 – 30 volts while the amps for flat welding stay between 85 – 100. As for the amps during vertical/ overhead welding, leave them between 80 – 90.

Nickel 99 Welding Settings for 5/32 diameter

A volt of between 28 – 32 is enough to work with a task that involves a 5/32 diameter. But if you are setting the amps ( flat), leave it at 110 – 140 while the amps for vertical/ overhead welding remain at 100 – 120.

Nickel 99 Welding Settings for 3/16 diameter

A diameter of 3/16 can work with a volt of between 28 – 32. Then the amps can stay at 120 – 160 volts for flat welding. Next the amps for vertical or overhead stay at 110 – 130.

What Temperature Should My Welding Rod Be?

A welding rod should be between 250 to 300 degrees Fahrenheit. However, remember to maintain this temperature especially after opening the rods.

Is Nickel 99 machineable?

Yes, Nickel 99 is machineable. After all, this material boasts of  a high nickel content that offers this feature to this metal

How Do I Know which Welding Rod to Use?

As there are various types of welding rods, it might be difficult to find the right one for your project. But you can avoid this confusion by getting a welding rod metal that matches the composition and strength of the base metal. Also, make sure that the electrode is ideal for your power source and welding position.

What is in a Nickel 99 Welding Rod?

A Nickel 99 Welding Rod contains 99% nickel. Because of the presence of this material, the welding rod can be used in different ways. Moreover, the material allows the rod to have strong features and share the same color as cast iron.

Is Nickel 99 Machineable?

Yes, nickel 99 can be cut and shaped with machine tools. Normally, this feature comes from the high nickel content in the rod.

What is Nickel Welding Rod Used For? 

Ni-ROD 55 Welding electrode is used for the shielded metal arc welding of metals. These materials include nickel alloy, carbon steel, and low alloy steel.

Author

  • Danny Saunders

    Danny Saunders is a tech enthusiast. He enjoys getting his hands dirty with the features and settings of tech products and pushing them to their limits just to know how to get the best from them and how well they can endure "abuse" without breaking down. He shares his findings on this blog.