Miller MIG Welding Settings Chart

According to some consumers, the Miller brand of welders serves as the right tool for the perfect weld. But without knowing the settings of these devices, you might not get your expected results.

Now, are there special settings for tuning a Miller MIG? Well, there are special Miller MiG settings for various tasks including MIG welding. If you do not know these settings, then you will have to use a guide to get things done.

miller mig welding settings

In this article, we have listed some of the ideal settings for working with a MIG weld. So if you want to use your Miller welder for this purpose, you can scan through our post and choose your preferred setting.

Miller MIG Welding Settings Charts

Here is a chart showing the wire speed and voltage speed settings that suit Lincoln MIG welders. But before using these values, we suggest that you have a decent understanding of your preferred metal. Also, consider the amperage settings and the task at hand.

Miller MIG Welding Settings Chart for Solid Wire Welding ( Aluminium)

Material Thickness	Wire Size (mm)	Volt Setting	Amperage Range	Wire Speed	Shielding Gas
3.2mm	0.035	21-22	110-130	350 – 400	Argon
4.8mm	0.035	23- 24	140-150	425 – 450	Argon
6 4mm	1.2	24 – 25	180-210	350-375	Argon
7.9mm	1.2	26-27	200 – 230	400 – 425	Argon
9.5mm	1.2	26-28	450-480	450 – 480	Argon
11.1mm	1.6	28~29	280	240 – 270	Argon
12.7mm	1.6	29-30	290-200	290 – 300	Argon

Miller MIG Welding Settings Chart for Solid Wire Welding (Stainless Steel)

Shielding Gas

Material Thickness	Wire Size (mm)	Volt Setting	Amperage Range	Wire Speed	Shielding Gas
1.2mm	0.035	21-22	50-60	120 – 150	Helium+Argon+CO2
1.6mm	0.035	19 – 20	70-80	180-205	Helium+Argon+CO2
2.0mm	0.035	20 – 21	90 – 110	230 – 275	Helium+Argon+CO
7.9mm	0.035	21-22	180 – 190	250-300	Helium+Argon+CO2
9.5mm	1.6	25-26	250-275	140 – 170	98% Argon/2% O2
11.1mm	1.6	26-27	275-300	170 – 200	98% Argon/2% O2
12.7mm	1.6	27-32	300-325	200 – 230	98% Argon/2% O2

Miller MIG Welding Settings Chart for Solid Wire Welding (Steel)

Material Thickness	Wire Size (mm)	Volt Setting	Amperage Range	Wire Speed	Shielding Gas
0.8mm	0.8	15-16	40-55	90-100	75% Argon/25% CO2
0.9mm	0.8	15-16	50-60	120 – 135	75% Argon/25% CO2
1.2mm	0.8	18-19	70-80	150 – 175	CO2
1.6mm	0.8	19-20	90-110	220 – 250	CO2
2.0mm	0.8	20-21	120-130	250 – 340	CO2
3.2mm	0.9	21-22	140-150	280 – 300	CO2
4.8mm	0.9	21-22	160 – 170	320 – 340	CO2

Miller MIG Welding Settings Chart for Flux-Cored Welding (Steel) (Gas Shielded Flux)

Material Thickness	Wire Size (mm)	Volt Setting	Wire Speed	Amperage Range	Shielding Gas
2.4mm	0.9	18-20	175 – 185	110 – 125	CO2
3.2 mm	0.045	20-22	210 – 230	140 – 155	CO2
4.8mm	1.1	21-23	235 – 255	155-170	CO2
9.5mm	1.6	29-30	350 – 400	330 – 375	CO2
12.7mm	2.4	30-31	180 – 210	430 – 470	CO2
15.9mm	2.4	31-32	230 – 250	490 – 525	CO2

Miller MIG Welding Settings Chart for Flux-Cored Welding (Steel) (Self Shielded Flux)

Material Thickness	Wire Size (mm)	Volt Setting	Amperage Range	Wire Speed
2.4mm	0.9	14-15	110 – 125	145- 155
3.2 mm	0.045	20-22	140 – 155	210 – 230
4.8mm	1.1	21-23	155-170	235 – 255
9.5mm	1.1	29-30	330 – 375	165 – 175
12.7mm	2.4	30-31	430 – 470	180 -210

Miller MIG Welding Settings for Solid Wire Welding (Aluminum)

2mm material thickness: 21-22 volts, 350 – 400 (Wire Speed)
8mm material thickness: 23 – 24 volts, 425-450 ( Wire Speed)
4mm material thickness: 24 – 25 volts, 350 – 375 Wire speed

9mm material thickness: 26 – 27 volts, 425 Wire speed
5 mm material thickness: 26 – 28 volts, 460 – 480 Wire Speed
1 mm material thickness: 28~29 volts, 240 – 270 Wire Speed

7 mm material thickness: 29-30 volts, 290-300 Wire Speed

Miller MIG Welding Settings Chart for Solid Wire Welding (Stainless Steel)

2mm material thickness: 21 – 22 volt, 350 – 400 wire speed
6mm material thickness: 19 – 20 volt, 180 – 205 wire speed

0mm material thickness: 20 – 21 volt, 250 – 340 wire speed
9mm material thickness: 26 – 27 volt,
5mm material thickness: 21-22 volt, 140 – 170 wire speed

1mm material thickness: 28-29 volt, 250 – 300 wire speed
7mm material thickness: 27 – 32 volt, 200 – 230 wire speed

Miller MIG Welding Settings Chart for Solid Wire Welding (Steel)

8 mm material thickness: 15 – 16 volt, 90 – 100 wire speed

9 mm material thickness: 15 – 16 volt, 120 – 135 wire speed
2 mm material thickness: 18 – 19 volt, 150 – 175 wire speed
6 mm material thickness: 19 – 20 volt, 220 – 250 wire speed

0 mm material thickness: 20 – 21 volt, 250 – 340 wire speed
2mm material thickness: 21 – 22 volt, 280 – 300 wire speed
8mm material thickness: 21 – 22 volt, 320 – 340 wire speed

Miller MIG Welding Settings Chart for Flux-Cored Welding (Steel) (Gas Shielded Flux)

4mm material thickness: 18 – 20 volt, 175 – 185 wire speed
2mm material thickness: 20 – 22 volt, 210 – 220 wire speed

8mm material thickness: 21-23 volt, 235 – 255 wire speed
5mm material thickness: 29 – 30 volt, 350 – 400 wire speed
7mm material thickness: 30 – 31 volt, 430 – 470 wire speed

9mm material thickness: 31-32 volt; 230 – 250 wire speed

Miller MIG Welding Settings Chart for Flux-Cored Welding (Steel) (Self Shielded Flux)

2.4mm material thickness: 14-15 volts, 145 – 155 wire speed
3.2mm material thickness: 20 – 22 volts, 210 – 230 wire speed

4.8 mm material thickness: 21 – 23 volts, 155 – 170 wire speed
9.5mm material thickness: 29 – 30 volts, 165 – 175 wire speed
12.7mm material thickness: 30 – 31 volts, 180 – 210 wire speed

Author

Danny Saunders

Danny Saunders is a tech enthusiast. He enjoys getting his hands dirty with the features and settings of tech products and pushing them to their limits just to know how to get the best from them and how well they can endure "abuse" without breaking down. He shares his findings on this blog.
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